MACHINED ALUMINUM PANEL CUSTOMIZATIONS

Precision Graphics does more than just print overlays.  We are equipped for extrusion, bar, and full sheet metal fabrication in-house, with aluminum being the most common.  The unique and intricate dimensions of your panel are possible with our machining, punching, bending, hardware insertion, riveting, and welding services.  The collaboration of machining substrates while printing overlays in the same facility means both departments can work in harmony to assure that all pieces of your panel will fit without qualms or delays.

Machined Panel-min.png

Machining

Bending

Color Anodizing-min.png

Color Anodizing

PEMs-min.png

Hardware Insertion

Lenses-min.png

Lens Pockets

Painting.png

Edge Painting

We have 1,000’s of punches and endmills including all the standard shapes, rounds, connectors, and stock switch sizes, among others.  We can machine gauges ranging from .020” to .500” on the X, Y, and Z axes with 40 different tools in a single program all capable of a .005” tolerance.  These state-of-the-art CNC machining centers allow extremely fast cutting speeds up to 150 inches/minute on .125” aluminum.

We are capable of making simple and complex bends for your panel design.  Our fully electric CNC press brake equipment can precisely add flanges, returns, panel stiffeners and brackets to your design.

Precision Graphics finishes aluminum panels with zinc plating and chromate conversion per MIL-C-5541B.  We provide complete anodizing which includes clear, black, and even color anodizing.  For features like grounds, masked areas are also an option.

If your panels require any hardware, we can install it.  We carry an extensive array of nuts, screws, studs, pins, rivets, and standoffs in imperial and metric by the brands, PEM, Southco and Captive Fastener.  This hardware comes in stainless, zinc plated, and occasionally nylon.  We always have the ability to assemble complete panels and brackets in conjunction with metal fabrication.  Typically, our use of solid rivets allows for more accurate assembly than welding.  Technical parts with unique bends and angles are properly accommodated by the wide clearance of our equipment.  Both short and long runs are practical with our streamlined and automatic tooling setup.

Lenses are a great option when windows need to be thick enough to protect displays against harsh environments.  Finishes and colors for lenses are on a case by case basis, but polycarbonate and acrylic are frequently the materials we handle.  The lenses are machined in the same department as the metal substrate they are dropped into so an accurate fit is assured.

If desired, we can paint exposed areas of your front panels with two different industrial grade paint systems.  The colors of which match any Pantone/PMS and RAL specifications.  The first is powder coating and the second is a more conventional wet spray paint.  It is a catalyzed acrylic-urethane based paint that precisely mixes 16 base colors for an accurate color match.  Often, a matching or contrasting paint enhances the appearance of the front graphic layer.


Assembly-min.png

ASSEMBLY

On-site assembly ensures the overlay, circuitry, and sub panel layers align properly.  The strongest bond between these layers is normally accomplished by using a pressure sensitive acrylic adhesive (PSA) in combination with a high pressure flat bed roller application.  Here is where all the layers join and edge-flush construction is realized.  The assembly department works closely with the others by its very nature, so if there are concerns for how a panel assembles, our team will make sure they are resolved.


Request a free quote today for your next control panel, nameplate, membrane, or other overlay need. We will return your inquiry promptly.

Send your artwork and mechanical drawings to us via email using the link above. Our office will contact you when they have been received. Some of our preferred file types are .ai, .dwg, .dxf, .eps, .igs, .pdf, .slddrw, .sldprt, and .stp. Let us know if you have any questions.

 
Question_Metal-min.png

SUPPORT

We are here to help answer your questions and ensure that you are pleased with your completed orders. We look forward to connecting with you.

Office Hours
Monday through Thursday, 8am - 5pm
Friday, 8am - 12pm

Phone 860.828.6561
Fax 860.828.7768