OVERLAY CUSTOMIZATIONS

Graphic overlays and labels can be digitally printed as well as screen printed.  Most of our high resolution graphics are printed on the second surface, which is the back side of polyesters, polycarbonates, as well as acrylic.  This subsurface printing protects the ink behind the plastic it is printed on.  It is most effective against abrasion, aggressive chemicals, and of course, every day handling.  The overlay can be further protected by placing it inside a recessed pocket milled from the metal sub-panel.  This shields the edge of the overlay by making it flush with the surface of the sub-panel.

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Materials and Finishes

Standard finishes for polyester and polycarbonate include anti-glare (low gloss), gloss, brushed and velvet, with velvet being the most popular to hide fingerprints.  With selective texturing, designated areas of an overlay can be with gloss or diffused.  Selective texturing is most common with windows.

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Screen Printing

Screen printing is the most popular method of printing.  We computer-match our UV curable inks to guarantee an exact color reproduction.  These inks are used with high tension polyester screens to print features as small as .005” across.  This is a scale suitable for halftones.  Our screening process is also suitable for the ever important circuitry, and parts that require selective texturing, which creates the illusion of separate window lenses with a flush, sealed construction.

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Digital Printing

Digital printing is becoming more popular for creating graphics, and for good reasons.  Our digital printers have a large format to accommodate oversized graphics.  A resolution up to 1,200 DPI provides fine details and superior gradients.  Graphics can be printed directly from your electronic file.  Minimal tooling and set up means it is perfect for prototypes and short runs.

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Color Matching

The Pantone, RAL, LAB color matching systems are familiar tools here.  The graphic designers color match with the latest vector based software.  The screen printing department color matches with the exact science of UV curable ink mixing formulas.  The painting department color matches with computer databased paint formulas that utilize a mix of 16 base colors.  No matter the media, we make sure the beauty of your panel looks the way it should.

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Sizes and Shapes

We can produce graphic overlays and panels up to 48” x 96”.  Depending on the design and features desired, a screen print, digital print, or hybrid of the two may be required for cost efficiency or to meet your specifications.

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Interior Cuts

Every material we print on follows seamlessly through our diverse array of automated cutting machines.  By delegating the perfect machine for each part, we can minimize set up and lead time, which in turn reduces cost.  Regardless of which machine or material is used, your parts will always be precisely cut.

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Windows

We provide windows on the graphic layer with different finishes.  Selective texturing creates the illusion of separate window lenses with a flush, sealed construction.  Glossy, semi-gloss, frosted, antiglare, dead-front and translucent windows are all available options.  Furthermore, windows can be colored and tinted with different transparent and translucent inks.

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Pockets

Precision Graphics understands that your panel sometimes has variable information.  For this dynamic, we build a pocket into your panel with a front, side, or rear entrance to slide in a label.  Your slide label remains protected behind a clear window in the graphic layer film.

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Embossing

We have many customers who design emboss into their panels.  It is a great option for making important features more prominent.  The most common is pillow embossing for buttons and LED’s.  Rim embossing and braille are also common, but there are many options to choose from.


Request a free quote today for your next custom front panel, nameplate, membrane, or other overlay need. We will return your inquiry promptly.

Send your artwork and mechanical drawings to us via email using the link above. Our office will contact you when they have been received. Some of our preferred file types are .ai, .dwg, .dxf, .eps, .igs, .pdf, .slddrw, .sldprt, and .stp. Let us know if you have any questions.

 
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SUPPORT

We are here to help answer your questions and ensure that you are pleased with your completed orders. We look forward to connecting with you.

Office Hours
Monday through Thursday, 8am - 5pm
Friday, 8am - 12pm

Phone 860.828.6561
Fax 860.828.7768